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2026-10-02 · Blog

How to Read a Wall Panel Specification Sheet

Every line of a wall panel spec sheet, explained: nominal versus actual thickness, size tolerances, density, water absorption, fire rating, wear layer and the numbers suppliers prefer to leave blank.

How to Read a Wall Panel Specification Sheet

A wall panel spec sheet is a sales document until you make it a contract document. The difference is small: a few missing numbers, a few missing test methods, and one missing test standard. This guide walks through the lines that matter, what a typical value looks like, and what to write into the purchase order so the delivered goods match the paper.

Line 1: product name and construction

Should state the material system, not a marketing name. Useful version: rigid PVC wall panel, cellular, 100% virgin PVC resin with calcium carbonate filler, UV-coated, wood-grain printed film. Weak version: premium eco wall board. The construction line tells you whether the product is single-layer, co-extruded, or laminated, and laminated products need a layer list with thickness for each layer.

Line 2: dimensions and tolerances

ParameterTypical rangeHow it is statedWhat to check
Length2,400-3,000 mm, commonly 2,900 mmNominal plus tolerance, e.g. 2,900 +-2 mmCut length or extruded length; pallet overhang
Width150-1,220 mmCoverage width versus total widthWhich width applies to the price per m2
Thickness4-12 mm for panels, 3.5-6 mm for SPCNominal plus tolerance, e.g. 8 +-0.2 mmMeasured at the tongue, the web, or the average
Weight per m22.5-7 kg/m2 depending on formulationBoard weight, not packed weightAsk for packed density separately
Edge profileTongue and groove, V-groove, square edgeDrawing reference requiredProfile drawing with dimensions in mm

Two common traps. Nominal thickness is not measured thickness: a 8 mm panel may measure 7.7 mm at the web if the supplier is stretching material. And coverage width is not total width: an interlocking panel 250 mm wide with a 20 mm overlap covers only 230 mm, which is a 8% difference in real cost per installed m2.

Line 3: density and formulation

Density drives stiffness, impact strength and screw holding. For rigid PVC panels, typical density is 1.35-1.55 g/cm3 for higher-quality formulations and can drop below 1.30 g/cm3 when filler loading is pushed up. Ask for the formulation in parts per hundred of resin:

  • Calcium carbonate: 30-60 phr is a normal working range.
  • Above roughly 70 phr, impact strength and screw-holding fall noticeably.
  • Stabilizer type: calcium-zinc systems are replacing lead-based ones in most export markets.
  • UV stabilizer: required for any product exposed to sunlight or used in high-UV climates.

Line 4: water absorption and dimensional stability

Rigid PVC and SPC should be below 0.5% water absorption by weight over 24 hours, and often below 0.2%. WPC products with high wood flour content are more sensitive, typically 0.5-2%, and need a stated test method, usually GB/T 1034 or ASTM D570. For SPC, dimensional stability is normally expressed as length change after heat exposure, commonly required to be under 0.25% at 80 degrees C for 6 hours. If the sheet omits the test method, the number is decorative.

Line 5: fire performance

What it saysWhat it meansWhat to demand
B1GB 8624 classificationReport number, lab, tested thickness
B-s1,d0EN 13501-1 classEN 13823 and EN ISO 11925-2 report
Class AASTM E84 groupingFSI and SDI values, tested assembly
Fire retardantNothing specificA standard and a class, or delete the claim

Line 6: wear layer and surface

For panels with a protective layer, the number is usually stated in microns or mils: 0.12 mm, 0.20 mm, 0.30 mm, and for flooring also 12 mil, 20 mil. For wall panels, 0.10-0.20 mm UV coating or a 0.15-0.30 mm wear film is typical for commercial use; residential products often run 0.07-0.12 mm. Confirm whether the value refers to the coating weight or the film thickness, because the two are not comparable.

Line 7: surface finish and gloss

Gloss level is measured in gloss units at 60 degrees. Matte is roughly 5-12 GU, satin 15-30 GU, gloss above 60 GU. If the spec sheet says matte but the delivered batch reads 25 GU, you have a color and appearance dispute waiting to happen at the retail shelf. Add a gloss range and a color tolerance to the order, typically dE under 1.5 against an approved sample.

Line 8: packing data

ItemTypical figureWhy it matters
Pieces per carton6-20 depending on sizeDetermines coverage per carton
Coverage per carton5-8 m2 for standard panelsUsed directly in quotations
Carton dimensionse.g. 2,920 x 260 x 100 mmNeeded to compute CBM per m2
Gross weight per carton18-26 kgContainer weight limit and manual handling
Pallets per container10-20 or loose loadedChanges loaded quantity by 8-14%
Carton board grade5-layer or 3-layer corrugatedDamage rates on long ocean voyages

Line 9: installation and accessories

A complete spec sheet names the recommended adhesive or mechanical fixing, the expansion gap, the maximum span between supports, and the compatible accessory profile. If those lines are missing, your installers will improvise, and the first warranty claim will be about installation rather than the product.

Line 10: certifications and test references

The last block should list standards with numbers and editions: GB/T 8814, EN 15102, EN 14041, ASTM D1784, ISO 9001. Treat any spec sheet that lists certificates without standard numbers as incomplete. A useful test is to pick one line at random and ask the supplier to send the underlying report within 24 hours. Suppliers who can do this consistently are the ones worth building a program with.

Every number on a spec sheet should answer three questions: measured how, tested to which standard, and guaranteed within what tolerance. A line that answers none of them is marketing.

The five lines buyers misread most often

  1. Thickness. A nominal 8 mm panel is often 7.6-7.9 mm at the thinnest part of the profile. Specify where the measurement is taken and what the minimum is, not only the nominal value.
  2. Weight per m2. Some sheets quote board weight, others quote packed weight, and the difference is 5-12%. Ask which, then use the packed figure for container planning.
  3. Coverage. Installers care about covered area after overlap; quotations should be built on the same number, or your yield per container will be 5-10% lower than planned.
  4. Wear layer. Microns and mils are different units, and coating weight is not film thickness. 0.20 mm equals about 8 mil; a sheet that mixes the two is usually hiding a thinner product.
  5. Fire class. A class without a standard number, a report number and a tested thickness cannot be relied on in a tender.

Turning the sheet into an order

  1. Copy the technical lines into the purchase order, not just the quotation reference.
  2. Add the test standard and the report number for each claim you are paying for.
  3. Attach the approved sample, sealed and dated, as the color and gloss reference.
  4. State the tolerance for thickness, width, length, color and weight per m2.
  5. State the packing configuration: pieces per carton, carton grade, pallet or loose.
  6. State the inspection method: AQL level, sampling size, and who pays for a third-party inspection.

Do this once, and the same template works for every supplier and every order. Most quality disputes in this category are not caused by a factory that cannot hold tolerances; they are caused by a buyer who never wrote the tolerances down.

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